There are several benefits associated with the option of overmolded cable assemblies for a variety of important applications. More particularly, these assemblies are utilized to encase cables with a material (often times thermoplastic) in order to provide prolonged life and advantageous use of the cable. Both the boot and connector undergo a two-step overmolding process that dramatically extends cable life as they are built to prevent moisture, dust and mechanical damage.
Overmolded cable assemblies have a significant advantage in harsh-environment capability. For example, in industrial installations cables may be exposed to chemicals, high temperatures or mechanical abrasion. Overmolded cables can therefore withstand these conditions, allowing for consistent functionality. Overmolded cables are actually capable of lasting as much as 50% longer than a non-overmolded component in those types of situations, therefore they require fewer replacements and less maintenance.
Overmolded cable assemblies are critical in the medical industry to meet these high standards and allow for both safety and reliability of all devices. These are designed for critically-need applications as patient monitors, surgical instruments and diagnostic equipment. An overmolding process creates a hermetic seal that covers the entire cable assembly to prevent any contamination from ingress – something critical in sterile environments. An additional layer of protection, which can help prevent the device from failing and protects the patients being treated. In a blog from MPI engineers Justin Tisdale and Josh Furman, they discuss why medical overmolded cables are such an integral player as healthcare expanded around the globe.
Another reason is also the cost-effectiveness of over-molded cable assemblies. While the initial price of these cables may be higher than more traditional choices, their longer life and lower maintenance requirements result in real long-term savings. For example, a factory that moves to integrated overmolded cables for its equipment can save tens or hundreds of thousands per year from less downtime and lower replacement costs. According to the company, a return on investment (ROI) for overmolded cables in industrial use can reach up to 20% per year showing their economic advantages.
Overmolded cable assemblies clearly take the lead from this perspective in terms of electrical properties. Overmolding compounds possess very good insulating properties to the over-molded connector-lessening short circuits and signal interferences It becomes much more important when dealing with reliable data transmissions like in aerospace and telecommunications applications. In other news, the likes of Boeing and Airbus already use overmolded cables throughout their aircraft to ensure that even during some incredibly rugged conditions – alongside communication systems a slew of controls probably bouncing around in heavy turbulence come with the territory- operations go off without any noticeable hitches.
Herein lies the other considerable advantage for overmolded cable assemblies, which is their potential to be customized. These cables can be custom-designed by manufacturers for all kind of requirements, in terms of shape, size or color as well the type of connector. It enables a cable assembly to be precisely engineered for an application, which makes the whole solution both more functional and visually appealing. For instance, in consumer electronics, incorporating overmolded cables can enhance product design and usage experience – this results to satisfied customers who are more likely loyal to your brand.
Cable solutions with trusted industry figures As Steve Jobs famously said, ” Design is not just what it looks like and feels through. Design is how it works.” Another prime example of this is our overmolded cable assemblies which find a wide range of applications fabricated in such way to make robust, cost-efficient products and improved functionality.
Among these is the automotive industry, where overmolded cable assemblies are found throughout – right from engine control units to infotainment systems. It is formed of vital importance in relation to the safety and performance of vehicles as it can accomplish secure connections due to constant vibration at high temperaturesosterone. One example: waterproof overmolded cables in electric vehicles (EVs) carry high capacity energy and data signals for providing dynamic power transmission, communciation while keep the car safe.
Overmolded cable assemblies are a great way to ensure that your equipment has molded cables with durability, high quality and at a lower total cost. The use in different areas highlights its versatility and reliability. For more information on our overmolded cable assemblies check out Over Molded Cable Assemblies.